The PIM Process
Powder Impression Moulding (PIM) is a unique
process that was initially developed for the automotive sector, where
it gave significant weight-strength ratio advantages over traditionally
manufactured complex metal assemblies. The old assemblies required the
use of a variety of different commercially available technologies and
a multitude of costly capital equipment processes. Now they can all be
replaced by one single process.
The PIM process is capable of manufacturing very complex composite thermoplastic
products using an open-mould technology that not only reduces capital
expenditure, but provides distinct product advantages.
The potential and diverse range of applications is enormous. For example,
the PIM process can be used to manufacture thermoplastic composite products
of any size - something that has, until now, never been possible. And
there are many other additional benefits, including:
- Low cost base
- Encapsulation
- Improved product functionality
- Sustainability
- Re-cyclability - capable of using mixed-waste materials as filler composites
- High strength to weight ratio
- Prefabrication
- Versatility
- Insulation (thermal and sound)
- Rot and degradation resistance
- Lower tooling costs
- Fewer manufacturing stages between raw materials and finished product
- Moulded with embedded components that not only enhance the product features but reduce assembly times
In
addition to construction the automotive, material-handling, consumer
product, aerospace and defence sectors can also benefit from using this
revolutionary production process to manufacture a wide range of
products.